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    PRODUCTS:

    Additive Manufacturing Simulation Software

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    In today’s rapidly advancing additive manufacturing landscape, accuracy and consistency are essential.

    Vericut’s Additive Manufacturing Simulation Software provides a powerful, end-to-end solution for simulating, validating, and optimising additive NC programs.


    The software helps ensure your metal additive manufacturing processes run efficiently and without costly errors. 

    Unrivaled additive accuracy

    With high-fidelity simulations that closely replicate real-world conditions, you can be confident your additive NC programs will produce parts that meet precise design requirements.

    Simulate from top to bottom

    Simulate the complete additive manufacturing workflow—including laser cladding and material deposition—to identify and eliminate potential problems before production begins.

    Real-time collision guarding

    Vericut’s advanced collision detection goes beyond standard verification, continuously checking for interference between machine components and additive parts as they are built.

    Smarter additive “recipes”

    Gain full visibility and control over critical additive manufacturing parameters such as laser power, material feed rates, and gas consumption—commonly referred to as “recipes.”

    Strongest-ever structures

    Create stronger, more reliable additively manufactured components with simulations designed to consistently verify structural integrity.

    Applications:

    Your top Additive Manufacturing Simulation applications.

    Aerospace

    Aerospace

    Aerospace engineers rely on metal additive manufacturing simulation to design and validate complex engine components such as turbine blades, fuel nozzles, and combustion chambers. By simulating the process upfront, they can ensure accuracy and performance before any printing takes place.

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    Automotive

    Automotive engineering teams use additive simulation software to speed up prototyping and validation. Designs can progress from concept to physical prototype in a matter of days, allowing for rapid iteration and more confident decision-making.

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    Medical

    Medical device manufacturers apply additive manufacturing process simulation when creating custom implants and prosthetics. These patient-specific components are optimised for superior fit, enhanced comfort, and faster patient recovery.

    Watch our Additive Manufacturing Simulation webinar.

     

    Additive and Force optimisation: End-to-end confidence for hybrid machining.

    Combine Additive Manufacturing Simulation with Vericut Force optimisation to develop your most advanced additive NC programs yet.


    Deliver safer additive manufacturing solutions, more intelligent machining, and higher-quality parts—faster—using programs customised for your hybrid or CNC machines.

    Get a demo

    01.

    Verifies flow

    Verifies laser, power, material feed & gas flow.

    02.

    Detects collisions

    Detects collisions between the hybrid machine and the additive part.

    03.

    Flags errors

    Identifies voids, defects, and incorrectly deposited material

    04.

    Renders realistic visuals

    Produces highly realistic material deposition and machine visualisations

    05.

    Supports 5-axis

    Supports 5-axis milling, turning, and additive laser sintering.

    06.

    Simulates G-code

    Simulates complete G-code programs for hybrid CNC environments

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    Future-proof your process with our Additive Manufacturing Simulation Software.

    Enhance the productivity and quality of your additive NC programs to gain a competitive edge in the years ahead.

    Request a demo
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    See Vericut Additive Manufacturing Simulation Software in action.

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    8e176c5c391d2e1b75c72961480c73da8cd1325c
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    “With a traditional five-axis machining program, you might generate ten to twenty thousand lines of G-code. 

    We, on the other hand, regularly create additive programs with 70 million lines of code. It's exponentially different. 

    We looked at all of the major manufacturing software providers for their additive manufacturing simulation capabilities, and Vericut was the only one that met our needs out of the box.

    It’s simply a great product, and one we recommend to many of our customers, too.”
    Media (7)
    Austin Kron
    Managing Director – BeAM
    frequently asked questions:

    Additive Manufacturing
    Simulation Software FAQs.

    01.
    What is Vericut Additive Manufacturing Simulation Software?
    ‎

    Vericut Additive Manufacturing Simulation Software is a sophisticated digital solution that simulates, verifies, and optimises additive NC programs. It enables manufacturers to predict part behaviour, refine build strategies, and uncover potential issues before physical production begins.

    02.
    What are the benefits of using Vericut in Additive Manufacturing?
    ‎

    Vericut reduces reliance on costly trial-and-error by identifying process risks early. It helps improve part quality, accelerate development timelines, and enhance process stability by detecting issues such as distortion, overheating, or material inconsistencies.

    03.
    Which industries benefit most from additive simulation?
    ‎

    Industries such as aerospace, automotive, and medical are at the forefront of additive manufacturing adoption. These sectors benefit most from simulation due to their strict requirements for accuracy, safety, and customisation.

    04.
    Does Vericut support different Additive Manufacturing technologies?
    ‎
    Yes, Vericut supports a wide range of additive technologies and processes, including:

    • Fused Deposition Modeling (FDM)
    • Direct Metal Laser Sintering (DMLS)
    • Laser Powder Bed Fusion (LPBF)
    • Fused Filament Fabrication (FFF)
    • Directed Energy Deposition (DED)
    • Direct Light Processing (DLP)
    • Laser Metal Desposition (LMD)
    • Binder Jetting
    • Additive Friction Stir Deposition (AFSD)
    • Electron Beam Additive Manufacturing (EBAM)
    • Large Format Additive Manufacturing (LFAM)
    • Large Scale Additive Manufacturing (LSAM)
    • Rapid Plasma Deposition (RPD)
    • Big Area Additive Manufacturing (BAAM)
    • And more…
    05.
    How accurate are the simulation results?
    ‎

    Simulation accuracy depends on the quality of the input data and the fidelity of the underlying physical models. Vericut delivers high-accuracy simulations that closely reflect real-world results, particularly when using machine-specific and material-specific parameters.


    06.
    Can additive manufacturing simulation software help with part certification or compliance?
    ‎

    Yes. Vericut supports quality assurance and regulatory compliance by providing detailed process visibility, defect prediction, and traceable documentation to support certification efforts.


    07.
    How does Vericut integrate with existing CAD/CAM systems?
    ‎

    Vericut integrates seamlessly with your existing CAD/CAM environment, enabling a smooth transition from design and NC programming through simulation and build preparation.


    Explore more Vericut products.

    Vericut Verification

    Detect errors, eliminate collisions and say goodbye to manual prove-outs once and for all.

    verification

    Vericut Force

    Optimise your tool paths and enhance your NC programs for the fastest, most efficient machines, ever.

    force optimization

    AUTO-DIFF™

    Compare CAD design modules to Vericut simulations and detect design differences and weaknesses.

    AUTO-DIFF™

    Multi-Axis

    Verify complex multi-axis machine applications and check for errors at the workpiece and the tool.

    Multi-Axis

    Machine Connectivity & Monitoring

    Create and manage your most accurate digital twins ever by leveraging CNC machine data from your shop floor.

    Connectivity & Monitoring
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    Request a demo today.

    See how Vericut Robot Simulation software helps manufacturing businesses like yours improve their processes.

    Address:
    Vericut UK
    Curtis House, 34 Third Avenue,
    Hove, East Sussex, BN3 2PD

    Phone:
    +44 (0)1273-773538  

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